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Operators Manual
Installation, Operation & Service
Gas Floor Model Kettles
MODELS:
Stationary -
KGL-40, KGL-60, KGL-80, KGL-100
Tilting -
KGL-40-T, KGL-60-T, KGL-80-T
Short Series -
KGL-40-SH, KGL-60-SH,
KGL-40-TSH
KGL-40
KGL-40-T
KGL-40SH
SE95003-1 Rev. 1
1333 East 179th St., Cleveland, Ohio, U.S.A. 44110
Phone: (216) 481-4900 Fax: (216) 481-3782
Visit our web site at www.clevelandrange.com
Enodis
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Inhaltsverzeichnis

Seite 1 - Operators Manual

Operators ManualInstallation, Operation & ServiceGas Floor Model KettlesMODELS:Stationary -KGL-40, KGL-60, KGL-80, KGL-100Tilting -KGL-40-T, KGL-6

Seite 2 - FOR THE USER

7OPERATING INSTRUCTIONS34521758109 6ITEM # DESCRIPTION FUNCTION1. Low Water Indicator Light (Red) When lit, indicates that the kettle is low on water

Seite 3 - TABLE OF CONTENTS

8OPERATING THE KETTLEDO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWERFAILURE.KEEP APPLIANCE AND AREA FREEAND CLEAR OF COMBUSTIBLES.DO NOT LEAN

Seite 4 - INSTALLATION

9CARE AND CLEANINGYour kettle must be cleaned regularly to maintainits fast, efficient cooking performance, and toensure its continued safe, reliable

Seite 5 - INSTALLATION CHECKS

10WRAP COVERSTOPLEFT SIDEFRONTRIGHT SIDEBACKKETTLE TOP FRONT LEFT SIDE RIGHT SIDE BACKKGL-40 KE01479-X KE53483-4 KE54253-X KE01432-X KE02186-1K

Seite 6 - Specification Drawing

11PRESSURE RELIEF ASSEMBLY6542387ITEM NO. PART NO. DESCRIPTION QTY.PRESSURE RELIEF VALVE ASSEMBLIES1. KE01450 FOR ASME KETTLES (INCLUDES #2-6) 1KE0145

Seite 7

12HINGE ASSEMBLY153213126471181099ITEM NO. PART NO. DESCRIPTION QTY.1. - 11 SE00120-1 HINGE ASSEMBLY - KGL-40/T . . . . . . . . . . . . . . . . . .

Seite 8

13ELECTRICAL COMPONENT BOXITEM ON. PART NO. DESCRIPTION QTY.KE01422 ELECTRICAL CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 9

1434562For the following units with coversKGL-40-TKGL-60-TKGL-80-TFor the following units with or with-out coversKGL-40-TSH For the following units w

Seite 10 - OPERATING INSTRUCTIONS

15GAS CONTROL ASSEMBLY 116171819202131 32 33 34222324891023303529456471113141215252526272228282930Stationary ModelsTiltingModels34Air BlowerPrimaryAir

Seite 11 - APPROXIMATE BOILING TIMES

16GAS CONTROL ASSEMBLY ITEM ON. PART NO. DESCRIPTION QTY.1. KE53441 BLOWER, 115V, 60 HZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 12 - CLEANING INSTRUCTIONS

FOR THE USERWARNING: Improper installation,adjustment, alteration, service ormaintenance can cause propertydamage, injury or death. Read theinstallati

Seite 13 - SERVICE PARTS

17GEARBOX ASSEMBLY 4041254226 27 2839 456575654825151411023911121316171819 2021223230323124232423363433353738

Seite 14 - ASSEMBLY

18GEARBOX ASSEMBLY ITEM NO. PART NO. DESCRIPTION QTY.1. KE52836-2 TILT SHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Seite 15 - HINGE ASSEMBLY

19CONSOLECONTROLSITEM NO. PART NO. DESCRIPTION QTY.1. KE50504 SWITCH, TOGGLE (USED PRIOR TO JANUARY 2000) . . . . . . . . . . . . . . . . . . .12. SK5

Seite 16 - SIGHT GLASS

20MAINTENANCEINSPECTION AND MAINTENANCE CHECKLISTCleveland Range equipment requires little preventative maintenance. We do however provide the followi

Seite 17 - TANGENT DRAW-OFF VALVE

21KETTLE SAFETY INSPECTION CHECKLISTRegular inspection and maintenance of units is essential to obtain trouble free and safe operation ofequipment. In

Seite 18 - GAS CONTROL ASSEMBLY

22SAFETY THERMOSTAT:✘ Proberemovedpartially✘ Proberemovedcompletely✘ Thermostatelectricallybypassed✔Probefullyinsertedin tubeWiring is properlycon

Seite 19

23GENERAL1. To turn the unit on, turn the switch to the onposition. Power is sent to primary side of the120vac/16vac transformer. Power is sent to t

Seite 20 - GEARBOX ASSEMBLY

24TROUBLESHOOTING GUIDES (continued)PROBLEM:KGLKettle Won'tHeatDoes red lightcome on when unitis first turned on?Does red light gooff shortly aft

Seite 21

25TROUBLESHOOTING GUIDES (continued)PROBLEM:KGLKettle NotHot EnoughWith kettle potempty andtemperature knobset at 10, is thetemperature of thesurface

Seite 22 - CONTROLS

26TROUBLESHOOTING GUIDES (continued)PROBLEM:KGL KettleGets TooHotWith the kettleempty and thetemperature set at10, is the surfacetemp 260-265degrees?T

Seite 23 - MAINTENANCE

TABLE OF CONTENTSInstallation Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Shipping Damage In

Seite 24 - SAFETY VALVE:

KETTLE VENTINGINSTRUCTIONS1. Remove Access Panel fromback of main kettle console.2.Turn kettle ON and set temperaturecontrol to 10, heat the empty ket

Seite 25 - Installation

RESERVOIR FILLPROCEDURESThe kettle's water level must be maintained at theproper level. Under normal operating conditions, thesealed water reserv

Seite 26 - TROUBLESHOOTING GUIDES

29PRESSURE RELIEF VALVEPERIODIC TESTINGMost insurance agencies require periodic testing ofpressure relief valves used on pressure vessels. Thisprocedu

Seite 27 - Kettle Won't

3. Remove Console Cover and Access Panel.4. Pull Pressure Relief Valve Ring open to insurevessel is not pressurized.5. Remove 1/4" copper tubing

Seite 28 - Hot Enough

31GAS KETTLEORIFICE REPLACEMENTGas OrificeConsole Cover"O" RingSpringPlug1. Remove Console Cover2. Remove Plug and Spring3. Remove Orifice4.

Seite 29 - Gets Too

32NOTE: Use thread sealant compatible with propane gason all threaded piping connections.1. Disconnect electrical connection.2. Shut off main gas supp

Seite 30 - DANGER: WORKING ON MACHINES

33WIRING DIAGRAMSDiagram #1:Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60Hz123457131415171819201669 11108KE90407-E

Seite 31 - PROCEDURES

34Diagram #1 (continued):Floor Gas Kettle (except KGL-25/T) 110-120 Volts, 60HzITEM NO. PART NO. DESCRIPTION QTY.1 KE55069-6 SAFETY THERMOSTAT . . .

Seite 32 - CALIBRATING PROCEDURE

35Diagram #2 (see Diagram #1 for common parts):Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 60HzITEM NO. PART NO. DESCRIPTION QTY.21 KE53838-2 TR

Seite 33 - DRAINING PROCEDURES

36Diagram #3 (see Diagram #1 for common parts):Floor Gas Kettle (except KGL-25/T) 200-240 Volts, 50HzITEM NO. PART NO. DESCRIPTION QTY.23 KE53441-1 BL

Seite 34 - ORIFICE REPLACEMENT

1INSPECTIONBefore unpacking visually inspect the unit for evidenceof damage during shipping.If damage is noticed, do not unpack the unit, followshippi

Seite 35 - Natural Gas to Propane Gas

37ONMARCHEENCENDIDOACCESOANPAUSE, INTERRUPTIONPAUSE, INTERRUPTIONPAUSA, INTERRUPCIONPAUSA, INTERRUZIONEPAUSE, UNTERBRECHUNG RESETRÉENCLENCHERRECONECT

Seite 36 - WIRING DIAGRAMS

38LOW WATERNIVEAU BAS DE L'EAUNIVEL DE AGUA BAJOLIVELLO BASSOWASSERSTAND NIEDRIGIGNITION FAILUREPANNE D'ALLUMAGEFALLO DE ENCENDIDOMANCATA AC

Seite 37 - Diagram #1 (continued):

SPARE PARTS LISTThe following is a spare parts listing of parts that wear during normal us or are apt to bemisplaced during normal operation. These pa

Seite 38 - KE90407-1F

2ELECTRICALENSURE THE ELECTRICAL SUPPLY MATCHES THEKETTLE'S REQUIREMENTS AS STATED ON THERATING LABEL.A cord and plug are supplied with the unit.

Seite 39 - KE90407 2E

3Specification Drawing - Stationary, KGL-40, KGL-60, KGL-80, KGL-100NOTES:Cleveland Range reserves right of design improvement or modification, as war

Seite 40 - (page 1 of 2)

4Specification Drawing - Tilting, KGL-40-T, KGL-60-T, KGL-80-TNOTES:Cleveland Range reserves right of design improvement or modification, as warranted

Seite 41 - (page 2 of 2)

5Specification Drawing - Short Series, KGL-40-SH, KGL-60-SH,NOTES:Cleveland Range reserves right of design improvement or modification, as warranted.M

Seite 42 - SPARE PARTS LIST

6Specification Drawing - Short Series, KGL-40-TSHSPECIFICATIONSNOTESFOOT LOCATION &FLOOR DRAIN DETAILFLANGEDFOOT DETAIL9/16"14 mm120ºTYP1&quo

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